Crank Yankers Elmer Higgins Puppet custom built made Artie Esposito cover fleece

Beginning to stitch Elmer’s antron fleece coverings.

Crank Yankers Puppet Building

At Swazzle Puppet Studio, I was the builder behind Elmer Higgins 2.0. The puppet from the original series had faded & deteriorated to the point that it was no longer usable and needed to be recreated. This one was particularly challenging because we did not have the original patterns, so in order to make the new version it required a lot of measuring with tape measures & calipers, and sometimes just eyeing it. To learn more, check out the behind-the-scenes photos below, and consider contacting me to help bring your puppet project to life!

Crank Yankers Elmer Higgins Puppet original faded Artie Esposito puppeteer Jimmy Kimmel

Original 2001 Elmer Puppet from seasons 1-4. His inner foam had deteriorated and his fleece was sun bleached.

Crank Yankers Elmer Higgins Puppet Builder Artie Esposito

Original Elmer & the poor guy who had to recreate him.

Crank Yankers Elmer Higgins Puppet scott foam mock up custom built made

Initial foam mock-up for Elmer 2.0. I didn’t have a pattern to recreate him, so everything was done by measurements and eyeing it.

Crank Yankers Elmer Higgins Puppet custom built made Artie Esposito stitching fleece

Putting the final stitches in his nearly finished head.

Crank Yankers Elmer Higgins Puppet custom built made head comparison old new

Finished head. Comparing it to the original.

Crank Yankers Elmer Higgins Puppet custom built made finished poseable Artie Esposito

Finished puppet, ready to leave the shop.

Crank Yankers Elmer Higgins Puppet custom built made photoshoot Artie Esposito

Glamour shot for the press photos.

Crank Yankers Elmer Higgins Puppet custom built made on camera Artie Esposito

Shot from a finished episode.